If you want to increase the friction coefficient, adding texture is the best solution! TPE TPV TPU TPR anti-slip mat extruder machine produced by our factory not only has tortoise shell texture, but also diamond texture, orange peel texture, etc. How to produce multiple textures on one production line? We only need to replace the roller in the middle position to meet the needs of various patterns, as simple as changing a mobile phone case.
| order number | name | quantity |
| 1 | Stainless steel screw feeder | 1 set |
| 2 | SJ120-33/1 single screw extruder | 1 set |
| 3 | MJ-1150 light panel mold | 1 set |
| 4 | BF-1200X∮400 three-roll calender | 1 set |
| 5 | BF-1200-6 meter cooling bracket | 1 set |
| 6 | BF-1200*∮220 rubber roller traction machine | 1 set |
| 7 | BF-1200 friction winding machine | 1 set |
| 8 | Three-in-one water roller constant temperature machine | 1 set |
| 9 | DK-18 district extrusion production line electrical control cabinet | 1 set |
| 1 0 | Technical data on random equipment | 1 copy |
Screw diameter: 1 2 0mm (Zhoushan, Zhejiang)
Screw length to diameter ratio: 3 0∶ 1
Screw structure: new high plasticizing screw, suitable for powder and granular materials.
Cylindrical screw material: 38C rMoAIA nitriding treatment
Nitride layer depth: 0.4-0.7 mm
Screw hardness: HV> 740
Cylinder hardness: HV>940
Screw speed: 1 5-7 0 rpm
Motor power: 1 10 kw (Shandong brand motor)
Heating section 6 x 6 kw (aluminum casting + stainless steel hood)
Cylindrical cooling 6 zones x 180w
Extrusion output: 300-4 0 0kg/h
Reduction gear Reddish face reducer Y-3 15 reducer (produced in Changzhou, Jiangsu province)
Installation form belt drive or shaft joint direct connection
Gear material 20CrMnTi carburized and quenched
The cooling method is to cool the teeth through water in the condenser
Drier E-200KG type
Main electrical control system:
Contactor Schneider or Siemens or ABB contactor
Temperature control meter Omron intelligent temperature control meter
Frequency converter Inverter or Weichuang frequency converter
Mold material: high quality mold steel forging and tempering, hard chrome plating, polishing treatment
The plate head with a clothes hanger is 1-6 mm thick and 1 0 00 mm wide
Effective width of the mold is 1 15 0mm per set
The heating power is 1 5kw and the internal heating method is adopted
Temperature control zone section 5
The head flow channel is in the form of clothes hanger type gradual flow channel, and the head is made of high quality alloy steel 5CrNIMo, polished after chrome plating; the upper die lip push micro-adjustment.
A. Structure of the calendering machine: vertical three rolls (with roller safety protection device)
b. Number of rollers; three (produced in Qingdao)
C. Drum diameter: 40 0mm
d. roller length: 12 0 0mm
e. Wall thickness of the roller: ≥2 1 mm
F. Roll material: 45# steel is used, and hardening treatment is carried out, and the hardness can reach RC60-65
G. Roller surface treatment: mirror treatment
H. Drum structure: multi-layer composite rapid exchange system is adopted to ensure uniform and constant temperature of the drum.
I. Constant temperature medium of the roller: softened water
j. Three-roll control system: frequency conversion control is adopted to realize synchronous and independent speed control.
K. transmission system: 1.5KWx3=4.5kw. ensure the smooth operation of the three rollers.
A. Cooling rack length: 6 meters.
B. Roller: all made of stainless steel.
c. Roll spacing within the first two meters: 400mm.
D. The bracket is equipped with a cutting edge device: 1 set, and the cutting knife is made of high-quality alloy knife
e. Bearing: Adjustable bearing
A. Traction rubber rollers: 2
b. Traction roller diameter: 220mm
c. Traction roller length: 12 00mm
D. traction rubber roller surface: corrosion resistant. temperature resistant. wear-resistant rubber and polishing.
e. Transmission system: gear reducer transmission is adopted
F. Traction control: Invincible or Weichuang frequency converter
G. Speed control: equipped with three roller calender and traction speed linkage adjustment system, the traction machine can be independently speed adjusted
a. Roll width: 12 00MM
b. Motor power: 1.5 KW
C. Roll control: Invt variable frequency speed control
d. Number of winding rollers: 2
e. Roll diameter: 300-5 00mm
F. Unloading method: manual assistance
Address
No. 88 Shandong Road, Beiguan Industrial Park, Jiaozhou City, Qingdao, Shandong Province, China
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